Embossed Carrier Tape Forming Machine – High-Precision Servo Forming for EIA Carrier Tape Production
The JSTW-ZDJ-021 Embossed Carrier Tape Forming Machine is designed for stable, high-precision production of embossed carrier tape with widths from 12 mm to 88 mm. Supporting materials such as PS, PET, and PC, the machine delivers a consistent output of 200–300 meters per hour, depending on material thickness and cavity design.
With servo-driven pull-belt control, integrated heating, forming, punching, and cutting processes, and a user-friendly touch screen interface, it provides efficient mold changeover, reliable forming accuracy, and durable performance for continuous carrier tape manufacturing.
The JSTW-ZDJ-021 Embossed Carrier Tape Forming Machine is built for stable, high-precision production of embossed carrier tape, supporting tape widths from 12–88 mm (customizable) and delivering 200–300 m/hour output depending on raw material thickness and cavity size. It is compatible with PS, PET, and PC materials, and the winding system supports extra-large reels with a diameter over 1 meter for longer continuous runs.
The machine features a compact structure with an independently positioned control panel for ergonomic operation. Mold installation, removal, and adjustment are designed to be fast and straightforward—technicians can adjust heating, forming, and punching modules from the front side, reducing changeover time to within 1 hour. A direct servo pull-belt system ensures consistent indexing accuracy, while a touch-screen control interface and micrometer-based adjustments support repeatable setup and stable forming quality. Core components include Mitsubishi PLC, Panasonic servo motor, RKG PID temperature control, and Airtac pneumatic units, with configurations adjustable based on customer requirements.
| Item | Specification |
|---|---|
| Product Model | JSTW-ZDJ-021 |
| Product Name | Embossed Carrier Tape Forming Machine |
| Application | Production of embossed carrier tape |
| Forming Tape Width Range | 12 – 88 mm (customizable) |
| Production Efficiency | 200 – 300 meters/hour (depends on material thickness & cavity size) |
| Compatible Materials | PS / PET / PC |
| Forming Process | Heating → Forming → Punching → Drawing → Cutting |
| Pull-Belt Method | Direct servo pull-belt |
| Punching Method | Cylinder punching |
| Operation Mode | Touch screen control |
| Counting Method | Module counting |
| Adjustment Method | Micrometer adjustment |
| Power Supply | AC 220V, 50Hz |
| Power Consumption | 3 kW |
| Air Pressure | 5 – 7 kg |
| Temperature Control Range | Room temperature to 300°C |
| Machine Dimensions | 2600 × 600 × 1500 mm (L × W × H) |
| Machine Weight | 500 kg |
| Collection Coil Diameter | 13″ / 22″ |
| Discharge Reel Diameter | 22″ |
| Large Reel Capability | Supports super-large reels with diameter > 1 meter |
| Control Unit | Mitsubishi PLC (Japan) |
| Display Unit | Touch screen display & control (domestic) |
| Servo / Pull Unit | Panasonic servo motor (Japan) |
| Temperature Control Unit | High-precision PID temperature controller (RKG) |
| Pneumatic Unit | Long-life cylinder (Taiwan Airtac) |
| Configuration Note | Configuration and parameters can be adjusted/upgraded based on customer requirements; shipped equipment configuration prevails. |